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AutoQuad6 Hardware Assembly

The AutoQuad board comes as an “SMT pre-assembled” kit – the end user has to solder all external connectors.

This is a short guide on how to do final assembly of your AQ board.

Securing the Recom regulators

The Recoms are only spot-glued with a little bit of hot glue to hold them in place during the assembly. It is important to make sure that the Recoms are properly secured to the board, because the small glue spot is not meant to hold them secure in flight.

There are several ways to do that. You can add more hot glue, or use old-fashioned contact glue. If using glue, choose one that still is a bit soft when cured. Foam-glues can also work well. Avoid epoxy or CA.

The recommended method is to use a small strip of double-sided foam tape. This will hold them in place well.  Here is an example using foam tape:

Place the foam tape under the Recom, expose the top side of the tape, and press the Recom down towards the board to lock it in place:

Mounting motor headers

Some people struggle with this part – especially holding the 2×3 headers while soldering them onto the board can be a little challenging.

A good trick is to fold a little piece of paper and use that to wedge the connector on to the board edge. This will help you locate the pins exactly on the middle of the pads and keep it square with the board when you solder it::

Turn the board over and solder the pins in place. Remove paper and solder the other side.

As you add more headers, make sure they line up with each other:

Adding J3, J4, FDTI and Power headers

All these components are though-hole types, so they are reasonably easy to mount. Make sure you don’t have any cold joints and take care to align pins with the board.

Slide pins though holes and flip board over. Start by soldering 1 pin in place and check alignment before soldering the remaining pins.

Vin connector

The Vin connector is mounted in the same way. Slide it into hole, turn it over and solder the first pin.

Then check alignment and solder the last pin in place. To secure this important connector better you could fixate it with a tiny spot of hot glue and solder the pins also on the top side of the board (shown in the image above)

NOTE: Always cover your barometer/pressure sensor with a piece of open cell foam to protect it from airflow and light!

open cell foam

Make sure it’s not too dense so the baro still can “breathe”.

This page was created on 27-Oct-12 by jussi. Last modified on 17-Oct-14 by kinderkram.